Aircraft Battery Capacity Testers: Precision Performance Evaluation

Ensure maximum reliability and safety with our advanced aircraft battery capacity testing services. Ni-Cad Systems delivers precision performance evaluation for all nickel-cadmium and lead-acid aviation batteries, utilizing FAA-approved testing protocols in our Part 145 certified facility. With over 47,000 units serviced since 1974, we provide fast turnaround times and rental batteries to keep your aircraft operational during testing cycles.

Aircraft battery capacity testing equipment in FAA-approved facility

Our Aircraft Battery Testing Services

Comprehensive capacity testing and deep-cycling services for all aviation battery types with FAA-approved procedures and fast turnaround.

Nickel-Cadmium Capacity Testing

Precision testing for SAFT, Marathon, and Varta NiCd batteries using advanced deep-cycling protocols. Our FAA Part 145 facility ensures accurate capacity evaluation with documented performance data for airworthiness compliance.

Lead-Acid Battery Testing

Comprehensive capacity testing for Concorde and Gill (Teledyne) lead-acid batteries. We evaluate cell balance, voltage retention, and discharge performance to ensure reliable emergency power system operation.

Emergency Battery Deep-Cycling

Specialized deep-cycling services for emergency batteries with expedited turnaround for AOG situations. 24/7 technical support ensures your aircraft returns to service quickly with fully certified backup power.

Battery Rental Program

Keep your aircraft operational during testing cycles with our rental battery service. High-quality, FAA-approved replacement batteries available immediately to minimize downtime while your batteries undergo capacity evaluation.

Spare Battery Storage

Secure, climate-controlled storage for your spare battery inventory. Our facility maintains optimal conditions to preserve battery performance between service intervals and ensures ready availability when needed.

AOG Emergency Testing

Rapid-response capacity testing for aircraft-on-ground situations. Our 24/7 technical support at +1 510 501-9391 and expedited testing protocols get critical batteries evaluated and back in service fast.

Part 145 Certified

FAA-Approved Precision Testing You Can Trust

Since 1974, Ni-Cad Systems has delivered precision aircraft battery capacity testing from our FAA Part 145 approved facility in Hayward, California. Our advanced testing protocols evaluate every critical performance parameter—from discharge capacity to cell balance—ensuring your batteries meet stringent aviation safety standards. With over 47,000 units serviced and 30+ FAA-PMA approvals, we combine cutting-edge technology with five decades of aviation expertise to provide accurate, documented results that keep your fleet airworthy.

Aviation technician performing capacity test on aircraft battery
The Ni-Cad Systems Difference

Why Choose Ni-Cad Systems?

Five decades of aviation battery expertise combined with cutting-edge testing technology.

FAA-Certified Excellence

Part 145 FAA approved facility with 30+ PMA approvals ensures every test meets the highest aviation safety standards.

Rapid Turnaround

Fast testing cycles with rental batteries available keep your aircraft operational while we evaluate your battery performance.

Universal Compatibility

We test ANY nickel-cadmium or lead-acid aviation battery—SAFT, Marathon, Varta, Concorde, Gill, and all other manufacturers.

24/7 AOG Support

Round-the-clock technical support at +1 510 501-9391 ensures emergency testing services are available whenever you need them.

Meet Our Aviation Battery Experts

Over 100 years of combined engineering and service experience.

Helena Andrues, President/Owner of Ni-Cad Systems, Inc.

Helena Andrues

President/Owner

As President and Owner of Ni-Cad Systems, Inc., Helena Andrues leads one of aviation's most trusted battery testing and service facilities. Under her leadership, the company has maintained its commitment to excellence that began with her father's founding vision in 1974. Helena oversees operations at the FAA Part 145 approved facility, ensuring that every battery tested meets the rigorous standards demanded by corporate, airline, and military aviation customers. Her dedication to quality and customer service has helped the company surpass 47,000 units serviced while maintaining the fast turnaround times and 24/7 AOG support that aviation professionals depend on. Helena's hands-on approach and deep understanding of the aviation industry ensure that Ni-Cad Systems continues to adapt and innovate to meet evolving customer needs.

Stephen Andrues, Vice President/General Manager of Ni-Cad Systems, Inc.

Stephen Andrues

Vice President/General Manager

Stephen Andrues brings exceptional credentials to his role as Vice President and General Manager, including FAA Designated Engineering Representative (DER) status, A&P mechanic certification, and pilot credentials. With 40 years of specialized experience servicing Nickel Cadmium aircraft batteries, Stephen holds over 30 FAA-PMA approvals that demonstrate his technical expertise and innovation in aviation battery systems. His deep understanding of both the engineering and operational aspects of aircraft power systems allows him to oversee the technical operations of Ni-Cad Systems' FAA-approved facility with unmatched precision. Stephen's combination of hands-on mechanical experience, engineering knowledge, and pilot perspective gives him unique insight into the critical importance of reliable battery performance. He personally ensures that every battery tested meets the highest standards of aviation safety and reliability, maintaining the company's reputation for quality that has been built over five decades.

Frequently Asked Questions

How long does aircraft battery capacity testing take?

Standard capacity testing typically takes 2-5 business days depending on battery type and test protocol requirements. For AOG situations, we offer expedited testing with rental batteries available to keep your aircraft operational during the testing cycle. Contact us at +1 510 501-9391 for emergency turnaround options.

What types of aircraft batteries can you test?

Do you provide rental batteries during testing?

Is your battery testing FAA approved?

What does capacity testing actually measure?

Do you offer emergency testing for AOG situations?

How often should aircraft batteries be capacity tested?

Can you store our spare batteries between service intervals?

Need Expert Battery Testing Guidance?

Our aviation battery specialists are ready to discuss your capacity testing requirements and turnaround needs.

FAA Certified & Trusted

Awards and Recognition

Part 145 FAA certification logo

Part 145 FAA Repair Facility

FAA-approved high-tech repair and testing facility

FAA-PMA approval certification

30+ FAA-PMA Approvals

Parts Manufacturer Approval for aviation battery products

50 years in aviation battery service badge

50 Years Aviation Experience

Trusted since 1974, over 47,000 units serviced

Ready to Schedule Your Battery Capacity Testing?

Contact us today for fast, FAA-approved testing with rental batteries available. Our aviation battery experts will provide a detailed quote and testing timeline for your specific requirements.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 510 785 9391. You can also send us a quick email at Sandrues@aol.com.