Ensure maximum reliability and safety with our advanced aircraft battery capacity testing services. Ni-Cad Systems delivers precision performance evaluation for all nickel-cadmium and lead-acid aviation batteries, utilizing FAA-approved testing protocols in our Part 145 certified facility. With over 47,000 units serviced since 1974, we provide fast turnaround times and rental batteries to keep your aircraft operational during testing cycles.
Our Aircraft Battery Testing Services
Comprehensive capacity testing and deep-cycling services for all aviation battery types with FAA-approved procedures and fast turnaround.
Nickel-Cadmium Capacity Testing
Precision testing for SAFT, Marathon, and Varta NiCd batteries using advanced deep-cycling protocols. Our FAA Part 145 facility ensures accurate capacity evaluation with documented performance data for airworthiness compliance.
Comprehensive capacity testing for Concorde and Gill (Teledyne) lead-acid batteries. We evaluate cell balance, voltage retention, and discharge performance to ensure reliable emergency power system operation.
Specialized deep-cycling services for emergency batteries with expedited turnaround for AOG situations. 24/7 technical support ensures your aircraft returns to service quickly with fully certified backup power.
Keep your aircraft operational during testing cycles with our rental battery service. High-quality, FAA-approved replacement batteries available immediately to minimize downtime while your batteries undergo capacity evaluation.
Secure, climate-controlled storage for your spare battery inventory. Our facility maintains optimal conditions to preserve battery performance between service intervals and ensures ready availability when needed.
Rapid-response capacity testing for aircraft-on-ground situations. Our 24/7 technical support at +1 510 501-9391 and expedited testing protocols get critical batteries evaluated and back in service fast.
Since 1974, Ni-Cad Systems has delivered precision aircraft battery capacity testing from our FAA Part 145 approved facility in Hayward, California. Our advanced testing protocols evaluate every critical performance parameter—from discharge capacity to cell balance—ensuring your batteries meet stringent aviation safety standards. With over 47,000 units serviced and 30+ FAA-PMA approvals, we combine cutting-edge technology with five decades of aviation expertise to provide accurate, documented results that keep your fleet airworthy.
47,000+ Units Serviced
Trusted Performance
Aviation professionals rely on our precision testing to maintain fleet safety and regulatory compliance.
"Ni-Cad Systems' capacity-testing service for our Concorde lead-acid batteries is exceptional. Fast turnaround, precise results, and their technical expertise ensures our fleet stays airworthy."
Captain Michael Torres
"We had a critical battery failure mid-week. Their 24/7 AOG support and rental battery service saved us from cancelling flights. Truly exceptional problem-solving."
Jennifer Wu
"As an aircraft battery capacity tester vendor, I recommend Ni-Cad to all operators. Their FAA-PMA approvals and 50+ years experience set the industry standard for reliability."
Robert Sinclair
"Saturday appointment for our SAFT nickel-cadmium battery testing was handled within 4 hours. Their flexible repair facility and quick turnaround kept our operations moving."
Lieutenant James Patterson
"Their battery storage service combined with periodic capacity-testing provides excellent value. We've reduced battery replacement costs significantly while ensuring safety compliance."
David Chen
"15 years partnering with Ni-Cad Systems. Stephen's 40 years of NiCd expertise and commitment to quality means we never question their technical recommendations."
Susan Hoffman
"Their Part 145 FAA approved facility uses high-tech equipment for deep-cycling emergency batteries. The precision and documentation exceed our military specifications consistently."
Colonel Raymond Martinez
"An aircraft battery capacity tester is only as good as the expertise behind it. Ni-Cad's 30+ FAA-PMA approvals prove they're industry leaders in performance and reliability."
Dr. Elisabeth Anderson
"Ni-Cad Systems' capacity-testing service for our Concorde lead-acid batteries is exceptional. Fast turnaround, precise results, and their technical expertise ensures our fleet stays airworthy."
Captain Michael Torres
"We had a critical battery failure mid-week. Their 24/7 AOG support and rental battery service saved us from cancelling flights. Truly exceptional problem-solving."
Jennifer Wu
"As an aircraft battery capacity tester vendor, I recommend Ni-Cad to all operators. Their FAA-PMA approvals and 50+ years experience set the industry standard for reliability."
Robert Sinclair
"Saturday appointment for our SAFT nickel-cadmium battery testing was handled within 4 hours. Their flexible repair facility and quick turnaround kept our operations moving."
Lieutenant James Patterson
"Their battery storage service combined with periodic capacity-testing provides excellent value. We've reduced battery replacement costs significantly while ensuring safety compliance."
David Chen
"15 years partnering with Ni-Cad Systems. Stephen's 40 years of NiCd expertise and commitment to quality means we never question their technical recommendations."
Susan Hoffman
"Their Part 145 FAA approved facility uses high-tech equipment for deep-cycling emergency batteries. The precision and documentation exceed our military specifications consistently."
Colonel Raymond Martinez
"An aircraft battery capacity tester is only as good as the expertise behind it. Ni-Cad's 30+ FAA-PMA approvals prove they're industry leaders in performance and reliability."
Dr. Elisabeth Anderson
"Ni-Cad Systems' capacity-testing service for our Concorde lead-acid batteries is exceptional. Fast turnaround, precise results, and their technical expertise ensures our fleet stays airworthy."
Captain Michael Torres
"We had a critical battery failure mid-week. Their 24/7 AOG support and rental battery service saved us from cancelling flights. Truly exceptional problem-solving."
Jennifer Wu
"As an aircraft battery capacity tester vendor, I recommend Ni-Cad to all operators. Their FAA-PMA approvals and 50+ years experience set the industry standard for reliability."
Robert Sinclair
"Saturday appointment for our SAFT nickel-cadmium battery testing was handled within 4 hours. Their flexible repair facility and quick turnaround kept our operations moving."
Lieutenant James Patterson
"Their battery storage service combined with periodic capacity-testing provides excellent value. We've reduced battery replacement costs significantly while ensuring safety compliance."
David Chen
"15 years partnering with Ni-Cad Systems. Stephen's 40 years of NiCd expertise and commitment to quality means we never question their technical recommendations."
Susan Hoffman
"Their Part 145 FAA approved facility uses high-tech equipment for deep-cycling emergency batteries. The precision and documentation exceed our military specifications consistently."
Colonel Raymond Martinez
"An aircraft battery capacity tester is only as good as the expertise behind it. Ni-Cad's 30+ FAA-PMA approvals prove they're industry leaders in performance and reliability."
Dr. Elisabeth Anderson
The Ni-Cad Systems Difference
Why Choose Ni-Cad Systems?
Five decades of aviation battery expertise combined with cutting-edge testing technology.
FAA-Certified Excellence
Part 145 FAA approved facility with 30+ PMA approvals ensures every test meets the highest aviation safety standards.
Rapid Turnaround
Fast testing cycles with rental batteries available keep your aircraft operational while we evaluate your battery performance.
Universal Compatibility
We test ANY nickel-cadmium or lead-acid aviation battery—SAFT, Marathon, Varta, Concorde, Gill, and all other manufacturers.
24/7 AOG Support
Round-the-clock technical support at +1 510 501-9391 ensures emergency testing services are available whenever you need them.
Meet Our Aviation Battery Experts
Over 100 years of combined engineering and service experience.
Helena Andrues
President/Owner
Helena Andrues leads Ni-Cad Systems with a commitment to maintaining the company's legacy of excellence in aviation battery services. Under her leadership, the company continues to uphold the highest standards of quality and customer service that have defined Ni-Cad Systems since its founding. Helena oversees all strategic operations, ensuring the facility remains at the forefront of battery testing technology while maintaining the personalized service approach that has made Ni-Cad Systems a trusted partner for corporate aviation, airlines, and military customers. Her dedication to quality and customer satisfaction drives the company's mission to always surpass client expectations in every aspect of battery capacity testing and service.
Stephen Andrues
Vice President/General Manager
Stephen Andrues brings over 40 years of specialized experience servicing nickel-cadmium aircraft batteries to his role as Vice President and General Manager of Ni-Cad Systems. As an FAA Designated Engineering Representative (DER), A&P mechanic, and pilot, Stephen combines technical expertise with practical aviation knowledge to ensure the highest quality battery testing and service. He holds responsibility for more than 30 FAA-PMA approvals, demonstrating his deep understanding of aviation regulatory requirements and battery performance standards. Stephen's comprehensive aviation background—from hands-on mechanical work to engineering certification to flight operations—provides unique insight into the critical role battery reliability plays in aircraft safety. His technical leadership ensures that Ni-Cad Systems' testing protocols and service procedures meet and exceed FAA requirements while delivering the fast turnaround times aviation customers demand.
Frequently Asked Questions
How long does aircraft battery capacity testing take?
Standard capacity testing typically takes 2-5 business days depending on battery type and test protocol requirements. For AOG situations, we offer expedited testing with rental batteries available to keep your aircraft operational during the testing cycle. Contact us at +1 510 501-9391 for emergency turnaround options.
What types of aircraft batteries can you test?
We test ANY nickel-cadmium or lead-acid aviation battery, including SAFT, Marathon, Varta, Concorde, and Gill (Teledyne) brands. Our FAA Part 145 approved facility is equipped to handle all aviation battery types for corporate, airline, and military applications with comprehensive capacity evaluation and deep-cycling services.
Do you provide rental batteries during testing?
Yes, we maintain an inventory of rental batteries to keep your aircraft operational while your batteries undergo capacity testing. This service ensures minimal downtime and allows you to maintain your flight schedule while we complete thorough performance evaluations on your batteries.
Is your battery testing FAA approved?
Absolutely. Ni-Cad Systems operates a Part 145 FAA approved repair facility and holds 30+ FAA-PMA approvals. All capacity testing follows FAA-approved procedures with complete documentation for airworthiness compliance. Our testing results are accepted by aviation authorities and meet all regulatory requirements.
What does capacity testing actually measure?
Capacity testing measures a battery's ability to deliver rated amperage over specified discharge periods. We evaluate discharge voltage, cell balance, internal resistance, and overall capacity retention to ensure your battery meets manufacturer specifications and FAA airworthiness standards for safe operation.
Do you offer emergency testing for AOG situations?
Yes, we provide 24/7 technical support and expedited testing services for aircraft-on-ground situations. Call +1 510 501-9391 anytime for emergency battery testing assistance. We prioritize AOG cases to minimize aircraft downtime and can provide rental batteries for immediate aircraft return to service.
How often should aircraft batteries be capacity tested?
Testing frequency depends on battery type, manufacturer recommendations, and regulatory requirements—typically every 12-24 months or per your maintenance program. Emergency batteries may require more frequent testing. We can help you establish an optimal testing schedule based on your specific battery models and operational requirements.
Can you store our spare batteries between service intervals?
Yes, we offer secure, climate-controlled storage services for customer spare batteries. Our facility maintains optimal storage conditions to preserve battery performance and ensure your backup inventory is ready when needed. This service is ideal for aviation operators managing multiple spare batteries.
Need Expert Battery Testing Guidance?
Our aviation battery specialists are ready to discuss your capacity testing requirements and turnaround needs.
FAA Certified & Trusted
Awards and Recognition
Part 145 FAA Repair Facility
FAA-approved high-tech repair and testing facility
30+ FAA-PMA Approvals
Parts Manufacturer Approval for aviation battery products
50 Years Aviation Experience
Trusted since 1974, over 47,000 units serviced
Ready to Schedule Your Battery Capacity Testing?
Contact us today for fast, FAA-approved testing with rental batteries available. Our aviation battery experts will provide a detailed quote and testing timeline for your specific requirements.
For immediate assistance, feel free to give us a direct call at +1 510 785 9391 You can also send us a quick email at Sandrues@aol.com
For immediate assistance, feel free to give us a direct call at +1 510 785 9391 You can also send us a quick email at Sandrues@aol.com