Aircraft Battery Capacity Testers: Precision Performance Evaluation

Ensure maximum reliability and safety with our advanced aircraft battery capacity testing services. Ni-Cad Systems delivers precision performance evaluation for all nickel-cadmium and lead-acid aviation batteries, utilizing FAA-approved testing protocols in our Part 145 certified facility. With over 47,000 units serviced since 1974, we provide fast turnaround times and rental batteries to keep your aircraft operational during testing cycles.

Aircraft battery capacity testing equipment in FAA-approved facility

Our Aircraft Battery Testing Services

Comprehensive capacity testing and deep-cycling services for all aviation battery types with FAA-approved procedures and fast turnaround.

Nickel-Cadmium Capacity Testing

Precision testing for SAFT, Marathon, and Varta NiCd batteries using advanced deep-cycling protocols. Our FAA Part 145 facility ensures accurate capacity evaluation with documented performance data for airworthiness compliance.

Lead-Acid Battery Testing

Comprehensive capacity testing for Concorde and Gill (Teledyne) lead-acid batteries. We evaluate cell balance, voltage retention, and discharge performance to ensure reliable emergency power system operation.

Emergency Battery Deep-Cycling

Specialized deep-cycling services for emergency batteries with expedited turnaround for AOG situations. 24/7 technical support ensures your aircraft returns to service quickly with fully certified backup power.

Battery Rental Program

Keep your aircraft operational during testing cycles with our rental battery service. High-quality, FAA-approved replacement batteries available immediately to minimize downtime while your batteries undergo capacity evaluation.

Spare Battery Storage

Secure, climate-controlled storage for your spare battery inventory. Our facility maintains optimal conditions to preserve battery performance between service intervals and ensures ready availability when needed.

AOG Emergency Testing

Rapid-response capacity testing for aircraft-on-ground situations. Our 24/7 technical support at +1 510 501-9391 and expedited testing protocols get critical batteries evaluated and back in service fast.

Part 145 Certified

FAA-Approved Precision Testing You Can Trust

Since 1974, Ni-Cad Systems has delivered precision aircraft battery capacity testing from our FAA Part 145 approved facility in Hayward, California. Our advanced testing protocols evaluate every critical performance parameter—from discharge capacity to cell balance—ensuring your batteries meet stringent aviation safety standards. With over 47,000 units serviced and 30+ FAA-PMA approvals, we combine cutting-edge technology with five decades of aviation expertise to provide accurate, documented results that keep your fleet airworthy.

Aviation technician performing capacity test on aircraft battery
47,000+ Units Serviced

Trusted Performance

Aviation professionals rely on our precision testing to maintain fleet safety and regulatory compliance.

"Ni-Cad Systems' capacity-testing service for our Concorde lead-acid batteries is exceptional. Fast turnaround, precise results, and their technical expertise ensures our fleet stays airworthy."

Captain Michael Torres

"We had a critical battery failure mid-week. Their 24/7 AOG support and rental battery service saved us from cancelling flights. Truly exceptional problem-solving."

Jennifer Wu

"As an aircraft battery capacity tester vendor, I recommend Ni-Cad to all operators. Their FAA-PMA approvals and 50+ years experience set the industry standard for reliability."

Robert Sinclair

"Saturday appointment for our SAFT nickel-cadmium battery testing was handled within 4 hours. Their flexible repair facility and quick turnaround kept our operations moving."

Lieutenant James Patterson

"Their battery storage service combined with periodic capacity-testing provides excellent value. We've reduced battery replacement costs significantly while ensuring safety compliance."

David Chen

"15 years partnering with Ni-Cad Systems. Stephen's 40 years of NiCd expertise and commitment to quality means we never question their technical recommendations."

Susan Hoffman

"Their Part 145 FAA approved facility uses high-tech equipment for deep-cycling emergency batteries. The precision and documentation exceed our military specifications consistently."

Colonel Raymond Martinez

"An aircraft battery capacity tester is only as good as the expertise behind it. Ni-Cad's 30+ FAA-PMA approvals prove they're industry leaders in performance and reliability."

Dr. Elisabeth Anderson

"Ni-Cad Systems' capacity-testing service for our Concorde lead-acid batteries is exceptional. Fast turnaround, precise results, and their technical expertise ensures our fleet stays airworthy."

Captain Michael Torres

"We had a critical battery failure mid-week. Their 24/7 AOG support and rental battery service saved us from cancelling flights. Truly exceptional problem-solving."

Jennifer Wu

"As an aircraft battery capacity tester vendor, I recommend Ni-Cad to all operators. Their FAA-PMA approvals and 50+ years experience set the industry standard for reliability."

Robert Sinclair

"Saturday appointment for our SAFT nickel-cadmium battery testing was handled within 4 hours. Their flexible repair facility and quick turnaround kept our operations moving."

Lieutenant James Patterson

"Their battery storage service combined with periodic capacity-testing provides excellent value. We've reduced battery replacement costs significantly while ensuring safety compliance."

David Chen

"15 years partnering with Ni-Cad Systems. Stephen's 40 years of NiCd expertise and commitment to quality means we never question their technical recommendations."

Susan Hoffman

"Their Part 145 FAA approved facility uses high-tech equipment for deep-cycling emergency batteries. The precision and documentation exceed our military specifications consistently."

Colonel Raymond Martinez

"An aircraft battery capacity tester is only as good as the expertise behind it. Ni-Cad's 30+ FAA-PMA approvals prove they're industry leaders in performance and reliability."

Dr. Elisabeth Anderson

"Ni-Cad Systems' capacity-testing service for our Concorde lead-acid batteries is exceptional. Fast turnaround, precise results, and their technical expertise ensures our fleet stays airworthy."

Captain Michael Torres

"We had a critical battery failure mid-week. Their 24/7 AOG support and rental battery service saved us from cancelling flights. Truly exceptional problem-solving."

Jennifer Wu

"As an aircraft battery capacity tester vendor, I recommend Ni-Cad to all operators. Their FAA-PMA approvals and 50+ years experience set the industry standard for reliability."

Robert Sinclair

"Saturday appointment for our SAFT nickel-cadmium battery testing was handled within 4 hours. Their flexible repair facility and quick turnaround kept our operations moving."

Lieutenant James Patterson

"Their battery storage service combined with periodic capacity-testing provides excellent value. We've reduced battery replacement costs significantly while ensuring safety compliance."

David Chen

"15 years partnering with Ni-Cad Systems. Stephen's 40 years of NiCd expertise and commitment to quality means we never question their technical recommendations."

Susan Hoffman

"Their Part 145 FAA approved facility uses high-tech equipment for deep-cycling emergency batteries. The precision and documentation exceed our military specifications consistently."

Colonel Raymond Martinez

"An aircraft battery capacity tester is only as good as the expertise behind it. Ni-Cad's 30+ FAA-PMA approvals prove they're industry leaders in performance and reliability."

Dr. Elisabeth Anderson
The Ni-Cad Systems Difference

Why Choose Ni-Cad Systems?

Five decades of aviation battery expertise combined with cutting-edge testing technology.

FAA-Certified Excellence

Part 145 FAA approved facility with 30+ PMA approvals ensures every test meets the highest aviation safety standards.

Rapid Turnaround

Fast testing cycles with rental batteries available keep your aircraft operational while we evaluate your battery performance.

Universal Compatibility

We test ANY nickel-cadmium or lead-acid aviation battery—SAFT, Marathon, Varta, Concorde, Gill, and all other manufacturers.

24/7 AOG Support

Round-the-clock technical support at +1 510 501-9391 ensures emergency testing services are available whenever you need them.

Meet Our Aviation Battery Experts

Over 100 years of combined engineering and service experience.

Helena Andrues

President/Owner

Helena Andrues leads Ni-Cad Systems with a commitment to maintaining the company's legacy of excellence in aviation battery services. Under her leadership, the company continues to uphold the highest standards of quality and customer service that have defined Ni-Cad Systems since its founding. Helena oversees all strategic operations, ensuring the facility remains at the forefront of battery testing technology while maintaining the personalized service approach that has made Ni-Cad Systems a trusted partner for corporate aviation, airlines, and military customers. Her dedication to quality and customer satisfaction drives the company's mission to always surpass client expectations in every aspect of battery capacity testing and service.

Stephen Andrues, Vice President/General Manager of Ni-Cad Systems

Stephen Andrues

Vice President/General Manager

Stephen Andrues brings over 40 years of specialized experience servicing nickel-cadmium aircraft batteries to his role as Vice President and General Manager of Ni-Cad Systems. As an FAA Designated Engineering Representative (DER), A&P mechanic, and pilot, Stephen combines technical expertise with practical aviation knowledge to ensure the highest quality battery testing and service. He holds responsibility for more than 30 FAA-PMA approvals, demonstrating his deep understanding of aviation regulatory requirements and battery performance standards. Stephen's comprehensive aviation background—from hands-on mechanical work to engineering certification to flight operations—provides unique insight into the critical role battery reliability plays in aircraft safety. His technical leadership ensures that Ni-Cad Systems' testing protocols and service procedures meet and exceed FAA requirements while delivering the fast turnaround times aviation customers demand.

Frequently Asked Questions

How long does aircraft battery capacity testing take?

Standard capacity testing typically takes 2-5 business days depending on battery type and test protocol requirements. For AOG situations, we offer expedited testing with rental batteries available to keep your aircraft operational during the testing cycle. Contact us at +1 510 501-9391 for emergency turnaround options.

What types of aircraft batteries can you test?

Do you provide rental batteries during testing?

Is your battery testing FAA approved?

What does capacity testing actually measure?

Do you offer emergency testing for AOG situations?

How often should aircraft batteries be capacity tested?

Can you store our spare batteries between service intervals?

Need Expert Battery Testing Guidance?

Our aviation battery specialists are ready to discuss your capacity testing requirements and turnaround needs.

FAA Certified & Trusted

Awards and Recognition

Part 145 FAA certification logo

Part 145 FAA Repair Facility

FAA-approved high-tech repair and testing facility

FAA-PMA approval certification

30+ FAA-PMA Approvals

Parts Manufacturer Approval for aviation battery products

50 years in aviation battery service badge

50 Years Aviation Experience

Trusted since 1974, over 47,000 units serviced

Ready to Schedule Your Battery Capacity Testing?

Contact us today for fast, FAA-approved testing with rental batteries available. Our aviation battery experts will provide a detailed quote and testing timeline for your specific requirements.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 510 785 9391 You can also send us a quick email at Sandrues@aol.com