Custom Battery Solutions for Aircraft

Ni-Cad Systems delivers precision-engineered battery solutions tailored to your aircraft's exact specifications. With over 50 years of aviation expertise and 30+ FAA-PMA approvals, we provide comprehensive testing, servicing, and custom battery systems that ensure mission-critical reliability for corporate, airline, and military operators worldwide.

Aircraft battery testing equipment in FAA-approved facility

Our Custom Battery Solutions Services

Comprehensive aircraft battery services including testing, servicing, rentals, and storage solutions for all nickel-cadmium and lead-acid battery types.

Capacity Testing & Deep-Cycling

Comprehensive capacity-testing and deep-cycling services for emergency batteries with fast turnaround times. Our Part 145 FAA-approved facility ensures your batteries meet critical performance standards for safe aircraft operations.

NiCd & Lead-Acid Battery Service

Expert testing and servicing for all nickel-cadmium and lead-acid battery types including SAFT, Marathon, Varta, Concorde, and Gill brands. Over 47,000 units serviced since 1974 with proven expertise.

Rental Battery Programs

Immediate rental batteries available to keep your aircraft operational during servicing or AOG situations. Our flexible rental program ensures zero downtime while your primary batteries undergo maintenance or testing.

Battery Storage Services

Secure storage solutions for customer spare battery inventory. Professional climate-controlled facilities designed specifically for aviation battery storage, ensuring your backup power systems remain mission-ready.

Emergency AOG Support

24/7 technical support for Aircraft-on-Ground situations at +1 510 501-9391. Immediate response team ready to provide emergency battery solutions, technical guidance, and expedited service to get you airborne quickly.

FAA-PMA Battery Products

30+ FAA-PMA approved second-source batteries, temperature sensors, and modification kits. Cost-effective alternatives to OEM products with identical performance specifications and full regulatory compliance.

Custom Solutions

Precision-Engineered Battery Solutions Built for Aviation Reliability

Every aircraft has unique power requirements, and Ni-Cad Systems specializes in delivering custom battery solutions that meet exact specifications. Our Part 145 FAA-approved facility combines cutting-edge testing technology with over 50 years of aviation expertise to provide capacity testing, deep-cycling, and comprehensive servicing for any nickel-cadmium or lead-acid battery. With 30+ FAA-PMA approvals and rental batteries available for immediate deployment, we ensure your operations never skip a beat.

Aviation technician testing custom aircraft battery system
The Ni-Cad Systems Advantage

Why Choose Ni-Cad Systems?

Five decades of aviation battery expertise backed by FAA approvals and proven reliability.

FAA-Certified Excellence

Part 145 FAA-approved facility with 30+ PMA approvals and DER-certified engineering team ensuring regulatory compliance.

Universal Compatibility

Ability to service ANY nickel-cadmium or lead-acid battery from all major manufacturers including SAFT, Marathon, Varta, Concorde, and Gill.

Zero-Downtime Service

Fast turnaround times with rental batteries available immediately to keep your aircraft operational during servicing or emergency situations.

24/7 AOG Support

Round-the-clock technical support at +1 510 501-9391 for aircraft-on-ground emergencies with immediate response capabilities.

Meet The Aviation Battery Experts

Over 100 years of combined engineering and service experience.

Helena Andrues, President/Owner of Ni-Cad Systems, Inc.

Helena Andrues

President/Owner

As President and Owner of Ni-Cad Systems, Inc., Helena Andrues leads one of aviation's most trusted battery testing and service facilities. Under her leadership, the company has maintained its commitment to excellence that began with her father's founding vision in 1974. Helena oversees operations at the FAA Part 145 approved facility, ensuring that every battery tested meets the rigorous standards demanded by corporate, airline, and military aviation customers. Her dedication to quality and customer service has helped the company surpass 47,000 units serviced while maintaining the fast turnaround times and 24/7 AOG support that aviation professionals depend on. Helena's hands-on approach and deep understanding of the aviation industry ensure that Ni-Cad Systems continues to adapt and innovate to meet evolving customer needs.

Stephen Andrues, Vice President/General Manager of Ni-Cad Systems, Inc.

Stephen Andrues

Vice President/General Manager

Stephen Andrues brings exceptional credentials to his role as Vice President and General Manager, including FAA Designated Engineering Representative (DER) status, A&P mechanic certification, and pilot credentials. With 40 years of specialized experience servicing Nickel Cadmium aircraft batteries, Stephen holds over 30 FAA-PMA approvals that demonstrate his technical expertise and innovation in aviation battery systems. His deep understanding of both the engineering and operational aspects of aircraft power systems allows him to oversee the technical operations of Ni-Cad Systems' FAA-approved facility with unmatched precision. Stephen's combination of hands-on mechanical experience, engineering knowledge, and pilot perspective gives him unique insight into the critical importance of reliable battery performance. He personally ensures that every battery tested meets the highest standards of aviation safety and reliability, maintaining the company's reputation for quality that has been built over five decades.

Frequently Asked Questions

What types of aircraft batteries can Ni-Cad Systems service?

We can service ANY nickel-cadmium or lead-acid battery from all major manufacturers including SAFT, Marathon, Varta, Concorde, and Gill (Teledyne). Our Part 145 FAA-approved facility has the capabilities and expertise to handle batteries for corporate aircraft, airlines, and military applications.

How long does battery capacity testing and servicing typically take?

Are your battery products and services FAA-approved?

Do you offer emergency support for aircraft-on-ground situations?

What is included in your battery capacity-testing service?

Can you provide rental batteries while mine are being serviced?

What are FAA-PMA approved second-source batteries?

Do you offer battery storage services for spare inventory?

Have Questions About Your Aircraft Battery Needs?

Our aviation battery experts are ready to discuss custom solutions for your specific requirements.

Certified & Trusted

Awards and Recognition

FAA Part 145 certification logo

FAA Part 145 Approved

Certified repair facility for aircraft batteries

FAA-PMA certification badge

30+ FAA-PMA Approvals

Parts Manufacturer Approval for battery products

50 years of service excellence badge

50+ Years Excellence

Trusted aviation battery specialist since 1974

Ready to Discuss Your Custom Battery Solution?

Contact our aviation battery experts for fast quotes, technical specifications, or immediate AOG support. We're here to keep you flying.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 510 785 9391. You can also send us a quick email at Sandrues@aol.com.