Custom Battery Solutions for Aircraft

Ni-Cad Systems delivers precision-engineered battery solutions tailored to your aircraft's exact specifications. With over 50 years of aviation expertise and 30+ FAA-PMA approvals, we provide comprehensive testing, servicing, and custom battery systems that ensure mission-critical reliability for corporate, airline, and military operators worldwide.

Aircraft battery testing equipment in FAA-approved facility

Our Custom Battery Solutions Services

Comprehensive aircraft battery services including testing, servicing, rentals, and storage solutions for all nickel-cadmium and lead-acid battery types.

Capacity Testing & Deep-Cycling

Comprehensive capacity-testing and deep-cycling services for emergency batteries with fast turnaround times. Our Part 145 FAA-approved facility ensures your batteries meet critical performance standards for safe aircraft operations.

NiCd & Lead-Acid Battery Service

Expert testing and servicing for all nickel-cadmium and lead-acid battery types including SAFT, Marathon, Varta, Concorde, and Gill brands. Over 47,000 units serviced since 1974 with proven expertise.

Rental Battery Programs

Immediate rental batteries available to keep your aircraft operational during servicing or AOG situations. Our flexible rental program ensures zero downtime while your primary batteries undergo maintenance or testing.

Battery Storage Services

Secure storage solutions for customer spare battery inventory. Professional climate-controlled facilities designed specifically for aviation battery storage, ensuring your backup power systems remain mission-ready.

Emergency AOG Support

24/7 technical support for Aircraft-on-Ground situations at +1 510 501-9391. Immediate response team ready to provide emergency battery solutions, technical guidance, and expedited service to get you airborne quickly.

FAA-PMA Battery Products

30+ FAA-PMA approved second-source batteries, temperature sensors, and modification kits. Cost-effective alternatives to OEM products with identical performance specifications and full regulatory compliance.

Custom Solutions

Precision-Engineered Battery Solutions Built for Aviation Reliability

Every aircraft has unique power requirements, and Ni-Cad Systems specializes in delivering custom battery solutions that meet exact specifications. Our Part 145 FAA-approved facility combines cutting-edge testing technology with over 50 years of aviation expertise to provide capacity testing, deep-cycling, and comprehensive servicing for any nickel-cadmium or lead-acid battery. With 30+ FAA-PMA approvals and rental batteries available for immediate deployment, we ensure your operations never skip a beat.

Aviation technician testing custom aircraft battery system
Proven Track Record

Trusted By Aviation Leaders

Over 47,000 aircraft batteries serviced for corporate, airline, and military customers since 1974.

"Ni-Cad Systems has serviced our entire corporate fleet's nickel-cadmium batteries for over a decade. Their reliability and quality are unmatched in the industry."

Michael Chen

"We had a critical battery failure mid-route and their 24/7 AOG support saved us. Rental batteries kept us operational while repairs completed in 48 hours."

Captain James Rodriguez

"Their customized aircraft battery solutions give us a competitive edge. FAA-PMA approved alternatives at better pricing than OEM options."

David Thompson

"Needed emergency capacity-testing on a fleet of lead-acid batteries before a critical deployment. They turned it around in 36 hours without compromising quality."

Colonel Patricia White

"Their battery storage service is secure, affordable, and they manage our spare inventory expertly. Excellent ROI compared to in-house storage solutions."

Robert Hutchins

"Working with Ni-Cad Systems for 15 years. They've never let us down. Their commitment to excellence is evident in every interaction and service delivery."

Susan Martinez

"Their deep-cycling process on our SAFT nickel-cadmium batteries restores them to like-new condition. Part 145 facility expertise is clearly visible."

Thomas Patel

"As an industry peer, I recommend their customized aircraft battery service solutions. They're a reliable second-source manufacturer with unparalleled FAA approvals."

Jennifer Walsh

"Ni-Cad Systems has serviced our entire corporate fleet's nickel-cadmium batteries for over a decade. Their reliability and quality are unmatched in the industry."

Michael Chen

"We had a critical battery failure mid-route and their 24/7 AOG support saved us. Rental batteries kept us operational while repairs completed in 48 hours."

Captain James Rodriguez

"Their customized aircraft battery solutions give us a competitive edge. FAA-PMA approved alternatives at better pricing than OEM options."

David Thompson

"Needed emergency capacity-testing on a fleet of lead-acid batteries before a critical deployment. They turned it around in 36 hours without compromising quality."

Colonel Patricia White

"Their battery storage service is secure, affordable, and they manage our spare inventory expertly. Excellent ROI compared to in-house storage solutions."

Robert Hutchins

"Working with Ni-Cad Systems for 15 years. They've never let us down. Their commitment to excellence is evident in every interaction and service delivery."

Susan Martinez

"Their deep-cycling process on our SAFT nickel-cadmium batteries restores them to like-new condition. Part 145 facility expertise is clearly visible."

Thomas Patel

"As an industry peer, I recommend their customized aircraft battery service solutions. They're a reliable second-source manufacturer with unparalleled FAA approvals."

Jennifer Walsh

"Ni-Cad Systems has serviced our entire corporate fleet's nickel-cadmium batteries for over a decade. Their reliability and quality are unmatched in the industry."

Michael Chen

"We had a critical battery failure mid-route and their 24/7 AOG support saved us. Rental batteries kept us operational while repairs completed in 48 hours."

Captain James Rodriguez

"Their customized aircraft battery solutions give us a competitive edge. FAA-PMA approved alternatives at better pricing than OEM options."

David Thompson

"Needed emergency capacity-testing on a fleet of lead-acid batteries before a critical deployment. They turned it around in 36 hours without compromising quality."

Colonel Patricia White

"Their battery storage service is secure, affordable, and they manage our spare inventory expertly. Excellent ROI compared to in-house storage solutions."

Robert Hutchins

"Working with Ni-Cad Systems for 15 years. They've never let us down. Their commitment to excellence is evident in every interaction and service delivery."

Susan Martinez

"Their deep-cycling process on our SAFT nickel-cadmium batteries restores them to like-new condition. Part 145 facility expertise is clearly visible."

Thomas Patel

"As an industry peer, I recommend their customized aircraft battery service solutions. They're a reliable second-source manufacturer with unparalleled FAA approvals."

Jennifer Walsh
The Ni-Cad Systems Advantage

Why Choose Ni-Cad Systems?

Five decades of aviation battery expertise backed by FAA approvals and proven reliability.

FAA-Certified Excellence

Part 145 FAA-approved facility with 30+ PMA approvals and DER-certified engineering team ensuring regulatory compliance.

Universal Compatibility

Ability to service ANY nickel-cadmium or lead-acid battery from all major manufacturers including SAFT, Marathon, Varta, Concorde, and Gill.

Zero-Downtime Service

Fast turnaround times with rental batteries available immediately to keep your aircraft operational during servicing or emergency situations.

24/7 AOG Support

Round-the-clock technical support at +1 510 501-9391 for aircraft-on-ground emergencies with immediate response capabilities.

Meet The Aviation Battery Experts

Over 100 years of combined engineering and service experience.

Helena Andrues

President/Owner

Helena Andrues leads Ni-Cad Systems, Inc. as President and Owner, continuing the legacy of excellence established by her father in 1974. Under her leadership, the company has maintained its position as a premier provider of aircraft battery solutions, expanding capabilities while preserving the commitment to quality and customer service that defines the Ni-Cad Systems brand. Helena's strategic vision has guided the company through five decades of technological advancement in aviation power systems, ensuring that Ni-Cad Systems remains at the forefront of battery testing, servicing, and FAA-approved product development. Her dedication to operational excellence and customer satisfaction has helped the company achieve over 47,000 units serviced and secure 30+ FAA-PMA approvals. Helena's hands-on approach to business management ensures every customer receives personalized attention and solutions tailored to their specific aviation battery needs.

Stephen Andrues, Vice President/General Manager of Ni-Cad Systems

Stephen Andrues

Vice President/General Manager

Stephen Andrues serves as Vice President and General Manager of Ni-Cad Systems, bringing an exceptional 40 years of hands-on experience servicing NiCd aircraft batteries. As an FAA Designated Engineering Representative (DER), A&P mechanic, and licensed pilot, Stephen possesses a unique combination of technical expertise and practical aviation knowledge that drives the company's engineering innovation. He personally holds 30+ FAA-PMA approvals, demonstrating his deep understanding of regulatory requirements and battery system design. Stephen's dual perspective as both an engineer and pilot allows him to anticipate customer needs and develop solutions that address real-world operational challenges. His technical leadership has been instrumental in expanding Ni-Cad Systems' capabilities beyond traditional nickel-cadmium servicing to include lead-acid batteries, emergency power supplies, and custom modification kits. Stephen's hands-on approach to engineering and his commitment to quality ensure every battery system meets the highest standards of reliability and safety for corporate, airline, and military aviation customers.

Frequently Asked Questions

What types of aircraft batteries can Ni-Cad Systems service?

We can service ANY nickel-cadmium or lead-acid battery from all major manufacturers including SAFT, Marathon, Varta, Concorde, and Gill (Teledyne). Our Part 145 FAA-approved facility has the capabilities and expertise to handle batteries for corporate aircraft, airlines, and military applications.

How long does battery capacity testing and servicing typically take?

Are your battery products and services FAA-approved?

Do you offer emergency support for aircraft-on-ground situations?

What is included in your battery capacity-testing service?

Can you provide rental batteries while mine are being serviced?

What are FAA-PMA approved second-source batteries?

Do you offer battery storage services for spare inventory?

Have Questions About Your Aircraft Battery Needs?

Our aviation battery experts are ready to discuss custom solutions for your specific requirements.

Certified & Trusted

Awards and Recognition

FAA Part 145 certification logo

FAA Part 145 Approved

Certified repair facility for aircraft batteries

FAA-PMA certification badge

30+ FAA-PMA Approvals

Parts Manufacturer Approval for battery products

50 years of service excellence badge

50+ Years Excellence

Trusted aviation battery specialist since 1974

Ready to Discuss Your Custom Battery Solution?

Contact our aviation battery experts for fast quotes, technical specifications, or immediate AOG support. We're here to keep you flying.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 510 785 9391 You can also send us a quick email at Sandrues@aol.com