Aviation Battery Testing: Comprehensive Guide to Aircraft Power Systems

Ensure flight safety and aircraft reliability with professional aviation battery testing services. From comprehensive capacity testing to deep-cycling emergency batteries, our FAA-approved facility delivers precise diagnostics for Nickel Cadmium and Lead-Acid battery systems. With over 47,000 units serviced since 1974 and 24/7 AOG support, we keep your aircraft powered and ready for takeoff with fast turnaround times and rental batteries available.

Aviation battery testing equipment analyzing aircraft power system in FAA-approved facility

Our Aviation Battery Testing Services

Comprehensive testing and diagnostics for all aircraft battery systems with FAA-approved precision and fast turnaround times.

Capacity Testing

Complete capacity testing for Nickel Cadmium and Lead-Acid batteries using FAA-approved procedures. Our high-tech facility ensures accurate diagnostics with fast turnaround to minimize aircraft downtime and maintain operational readiness.

Emergency Battery Deep-Cycling

Specialized capacity-testing and deep-cycling services for emergency batteries with rapid turnaround times. Critical for maintaining backup power system reliability with rental batteries available during service to keep you operational.

Battery Inspection Services

Thorough inspection protocols for aircraft batteries including visual assessment, electrical testing, and compliance verification. Our FAA Part 145 approved facility ensures your batteries meet all aviation safety standards.

Load Testing

Comprehensive load testing to verify battery performance under actual operating conditions. Identifies hidden defects that standard tests might miss, ensuring your aircraft battery delivers reliable power when you need it most.

Battery Rental Program

Immediate access to rental batteries during testing or service to maintain continuous operations. No aircraft downtime while your batteries undergo comprehensive testing and certification in our FAA-approved facility.

Spare Battery Storage

Secure storage services for customer spare battery inventory with proper maintenance and periodic testing. Ensures your backup batteries remain flight-ready and compliant with aviation safety requirements.

FAA-Approved Facility

Precision Aviation Battery Testing for Flight Safety

Aircraft battery systems demand rigorous testing to ensure flight safety and operational reliability. Our Part 145 FAA-approved facility combines 50+ years of specialized experience with cutting-edge diagnostic equipment to deliver comprehensive battery testing services. We service ANY Nickel Cadmium or Lead-Acid battery including SAFT, Marathon, Varta, Concorde, and Gill systems. With over 47,000 units serviced and 100+ years of combined team experience, we understand the critical nature of aircraft power systems and provide fast turnaround times with 24/7 AOG support to keep your fleet airborne.

Technician conducting aviation battery capacity testing on Nickel Cadmium aircraft battery
47,000+ Units Serviced

Trusted By Aviation Professionals

Serving corporate, airline, and military aviation sectors with precision battery testing since 1974.

"Ni-Cad Systems' capacity-testing service for our Concorde lead-acid batteries is exceptional. Fast turnaround, meticulous work, and they truly stand for quality. We've trusted them for five years."

Captain Michael Reynolds

"We had an AOG situation on a Saturday. Ni-Cad Systems' 24/7 technical support got us moving within hours. Their rental batteries kept us operational while repairs were completed. Lifesaver."

David Chen

"For aviation battery test reliability, Ni-Cad Systems is unmatched. Their FAA-PMA approvals and 40+ years of expertise ensure our fleet stays compliant and airworthy. Competitive advantage guaranteed."

Jennifer Walsh

"Deep-cycling our emergency batteries took two days instead of the usual week elsewhere. Ni-Cad Systems' flexible facility adapted to our tight military schedule perfectly. Outstanding responsiveness."

Lieutenant Colonel James Peterson

"Their capacity-testing service proved cost-effective for our fleet. Fast turns mean less downtime—our ROI on maintenance spend improved significantly. Professional and efficient operation."

Robert Hutchins

"Been partnering with Ni-Cad Systems for a decade. They've serviced thousands of our SAFT nickel cadmium batteries. Consistent quality, honest communication, and they truly surpass expectations every time."

Sandra Morales

"Their Part 145 FAA approved facility handles Marathon and Varta nickel cadmium batteries with precision. The technical expertise is evident in every deep-cycling test result. Impressive capabilities."

Dr. Frank Massad

"Ni-Cad's battery storage service plus their aviation battery test protocols keep our spare inventory protected and compliant. Market leader in aircraft power system reliability—competitors can't match them."

Thomas Bergstrom

"Ni-Cad Systems' capacity-testing service for our Concorde lead-acid batteries is exceptional. Fast turnaround, meticulous work, and they truly stand for quality. We've trusted them for five years."

Captain Michael Reynolds

"We had an AOG situation on a Saturday. Ni-Cad Systems' 24/7 technical support got us moving within hours. Their rental batteries kept us operational while repairs were completed. Lifesaver."

David Chen

"For aviation battery test reliability, Ni-Cad Systems is unmatched. Their FAA-PMA approvals and 40+ years of expertise ensure our fleet stays compliant and airworthy. Competitive advantage guaranteed."

Jennifer Walsh

"Deep-cycling our emergency batteries took two days instead of the usual week elsewhere. Ni-Cad Systems' flexible facility adapted to our tight military schedule perfectly. Outstanding responsiveness."

Lieutenant Colonel James Peterson

"Their capacity-testing service proved cost-effective for our fleet. Fast turns mean less downtime—our ROI on maintenance spend improved significantly. Professional and efficient operation."

Robert Hutchins

"Been partnering with Ni-Cad Systems for a decade. They've serviced thousands of our SAFT nickel cadmium batteries. Consistent quality, honest communication, and they truly surpass expectations every time."

Sandra Morales

"Their Part 145 FAA approved facility handles Marathon and Varta nickel cadmium batteries with precision. The technical expertise is evident in every deep-cycling test result. Impressive capabilities."

Dr. Frank Massad

"Ni-Cad's battery storage service plus their aviation battery test protocols keep our spare inventory protected and compliant. Market leader in aircraft power system reliability—competitors can't match them."

Thomas Bergstrom

"Ni-Cad Systems' capacity-testing service for our Concorde lead-acid batteries is exceptional. Fast turnaround, meticulous work, and they truly stand for quality. We've trusted them for five years."

Captain Michael Reynolds

"We had an AOG situation on a Saturday. Ni-Cad Systems' 24/7 technical support got us moving within hours. Their rental batteries kept us operational while repairs were completed. Lifesaver."

David Chen

"For aviation battery test reliability, Ni-Cad Systems is unmatched. Their FAA-PMA approvals and 40+ years of expertise ensure our fleet stays compliant and airworthy. Competitive advantage guaranteed."

Jennifer Walsh

"Deep-cycling our emergency batteries took two days instead of the usual week elsewhere. Ni-Cad Systems' flexible facility adapted to our tight military schedule perfectly. Outstanding responsiveness."

Lieutenant Colonel James Peterson

"Their capacity-testing service proved cost-effective for our fleet. Fast turns mean less downtime—our ROI on maintenance spend improved significantly. Professional and efficient operation."

Robert Hutchins

"Been partnering with Ni-Cad Systems for a decade. They've serviced thousands of our SAFT nickel cadmium batteries. Consistent quality, honest communication, and they truly surpass expectations every time."

Sandra Morales

"Their Part 145 FAA approved facility handles Marathon and Varta nickel cadmium batteries with precision. The technical expertise is evident in every deep-cycling test result. Impressive capabilities."

Dr. Frank Massad

"Ni-Cad's battery storage service plus their aviation battery test protocols keep our spare inventory protected and compliant. Market leader in aircraft power system reliability—competitors can't match them."

Thomas Bergstrom
The Ni-Cad Systems Difference

Why Choose Ni-Cad Systems, Inc.?

Five decades of specialized aviation battery expertise with FAA-approved precision.

FAA-Approved Expertise

Part 145 FAA-approved facility with 30+ FAA-PMA approvals and over 50 years servicing aircraft batteries.

24/7 AOG Support

Round-the-clock technical support at +1 510 501-9391 for Aircraft on Ground situations with immediate response capabilities.

Fast Turnaround

Rapid testing services with rental batteries available to maintain continuous operations while your batteries undergo comprehensive diagnostics.

Universal Compatibility

Ability to service ANY Nickel Cadmium or Lead-Acid battery from all major manufacturers including SAFT, Marathon, Varta, Concorde, and Gill.

Meet Our Aviation Battery Experts

Decades of specialized experience in aircraft power systems.

Helena Andrues

President/Owner

As President and Owner of Ni-Cad Systems, Inc., Helena Andrues leads one of aviation's most trusted battery testing and service facilities. Under her leadership, the company has maintained its commitment to excellence that began with her father's founding vision in 1974. Helena oversees operations at the FAA Part 145 approved facility, ensuring that every battery tested meets the rigorous standards demanded by corporate, airline, and military aviation customers. Her dedication to quality and customer service has helped the company surpass 47,000 units serviced while maintaining the fast turnaround times and 24/7 AOG support that aviation professionals depend on. Helena's hands-on approach and deep understanding of the aviation industry ensure that Ni-Cad Systems continues to adapt and innovate to meet evolving customer needs.

Stephen Andrues, Vice President/General Manager of Ni-Cad Systems, Inc.

Stephen Andrues

Vice President/General Manager

Stephen Andrues brings exceptional credentials to his role as Vice President and General Manager, including FAA Designated Engineering Representative (DER) status, A&P mechanic certification, and pilot credentials. With 40 years of specialized experience servicing Nickel Cadmium aircraft batteries, Stephen holds over 30 FAA-PMA approvals that demonstrate his technical expertise and innovation in aviation battery systems. His deep understanding of both the engineering and operational aspects of aircraft power systems allows him to oversee the technical operations of Ni-Cad Systems' FAA-approved facility with unmatched precision. Stephen's combination of hands-on mechanical experience, engineering knowledge, and pilot perspective gives him unique insight into the critical importance of reliable battery performance. He personally ensures that every battery tested meets the highest standards of aviation safety and reliability, maintaining the company's reputation for quality that has been built over five decades.

Frequently Asked Questions

What is the battery test for pilots?

The battery test for pilots refers to battery system checks conducted during preflight inspections. Pilots verify battery voltage, check for proper charging, and ensure backup battery systems are operational. Professional aviation battery testing involves comprehensive capacity testing, load testing, and deep-cycling procedures performed by FAA-certified facilities to ensure batteries meet aviation safety standards.

What are the three basic battery tests?

What is the aviation selection test battery?

How to inspect an aircraft battery?

Can a battery pass a load test and still be bad?

Why are nickel cadmium batteries used in aircraft?

How often should aircraft batteries be tested?

What is the turnaround time for aviation battery testing?

Have Questions About Battery Testing?

Our aviation battery experts are available to discuss your specific testing needs and compliance requirements.

Certified & Approved

Awards and Recognition

Part 145 FAA Approved certification logo

Part 145 FAA Approved

FAA-certified aircraft battery repair facility

FAA-PMA certification logo

30+ FAA-PMA Approvals

Parts Manufacturer Approval certifications

50 Years of Excellence badge

50 Years Excellence

Trusted aviation battery service since 1974

Schedule Your Aviation Battery Testing Today

Contact our FAA-approved facility for professional battery testing services. Fast turnaround, rental batteries available, and 24/7 AOG support at +1 510 501-9391.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 510 785 9391 You can also send us a quick email at Sandrues@aol.com